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Used Volvo checks: XC90, XC60, XC40 and S60

Compare dated Volvo model-year complaints and distinguish powertrains, replacement recall campaigns and repair evidence before buying.

By VIN Lookup Research DeskPublished 2026-10-13Reviewed 2026-10-15United States
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Direct answer

Identify the exact Volvo model and powertrain before using the tables. XC90, XC60, XC40 and S60 query families include different configurations; their totals cannot diagnose one engine or compare petrol and plug-in reliability. For a 2022 XC60, the campaign record adds concrete checks: verify the current camera remedy and any applicable plug-in battery instructions.

  • Keep the S60, XC40, XC60 and XC90 complaint populations separate and identify the candidate’s drivetrain.
  • For affected XC60s, campaign 25V908000 replaces 25V282000 and requires the new remedy even after the earlier repair.
  • Battery campaign 25V179000 concerns certain plug-in hybrids; it must not be applied to every XC60.

What is the common issue with Volvos?

The S60, XC40, XC60 and XC90 records have different leading categories and sample sizes. A single Volvo-wide mechanical diagnosis would overstate this evidence. The selected rows below show why the exact model and drivetrain should lead the discussion with the inspecting shop.

This is our model-by-model investigation index. Each row selects that model’s largest available complaint total, so the rows have different year and collection-date scopes. Sales volume, vehicle exposure and reporting behavior are not controlled; the table deliberately does not calculate a brand reliability score.

Selected model-specific inspection leads, not a cross-model failure-rate ranking
ModelSelected yearFiled reportsLeading named categoriesCollection date
S60201559Engine 23; Electrical System 9Oct 13, 2026
XC40202140Electrical System 12; Fuel/propulsion System 7Oct 13, 2026
XC60202274Electrical System 34; Forward Collision Avoidance 14Oct 13, 2026
XC902016198Engine 87; Electrical System 57Oct 13, 2026

NHTSA datasets and APIs · NHTSA recall search and coverage

What is the weakness of the volvo xc90?

In the October 13 snapshot, 2016 has 198 XC90 complaints, including 87 engine and 57 electrical entries. The total identifies records worth reading; it does not say which engine failed or establish that every 2016 XC90 is a poor purchase.

Ask for the advertised powertrain’s identity and its diagnosis and repair records. The query family combines XC90, T5, T6, T8 and named hybrid variants where returned by NHTSA. A T8-related record cannot automatically explain an issue on a T5; have the shop connect the actual warning or symptom with the correct configuration.

Volvo XC90: fresh October 13, 2026 query-family records; not failure rates
Model yearFiled complaintsLeading named category entriesRecall campaigns
2015No usable complaint rowsNot ranked1
2016198Engine 87; Electrical System 57; Structure 238
201781Engine 24; Electrical System 20; Service Brakes 77
201851Electrical System 15; Service Brakes 12; Fuel/propulsion System 63
201942Electrical System 11; Engine 10; Visibility 56
202032Electrical System 9; Engine 7; Service Brakes 47
202119Electrical System 7; Service Brakes 4; Back Over Prevention 37
202229Electrical System 13; Fuel/propulsion System 9; Engine 64

NHTSA datasets and APIs · NHTSA recall search and coverage · Volvo XC90: NHTSA query example for 2016

What is the bad year for the xc60?

The 2022 XC60 row has 74 complaints in this October 13 snapshot, including 34 electrical and 14 forward-collision-avoidance entries. Those categories do not measure the failure rate of a particular engine or plug-in variant. Ask for the vehicle’s current symptoms and the repair records that address them.

The official 2022 XC60 recall response checked October 15 lists camera campaign 25V908000. It replaces 25V282000 and says affected vehicles previously repaired under the older campaign need the new remedy. A camera update receipt must therefore be matched to the current VIN-specific campaign, rather than accepted as proof that all camera work is complete.

The same response lists 25V179000 for certain plug-in hybrids with a high-voltage battery concern. Its instruction is not to charge an affected vehicle until the remedy is completed. Ask Volvo whether that VIN is affected and whether the battery work is complete before arranging charging or delivery; do not extend the instruction to an unrelated petrol-only configuration.

Volvo XC60: fresh October 13, 2026 query-family records; not failure rates
Model yearFiled complaintsLeading named category entriesRecall campaigns
201547Engine 12; Electrical System 11; Fuel/propulsion System 41
201638Engine 15; Seat Belts 6; Electrical System 33
201716Electrical System 5; Fuel/propulsion System 3; Air Bags 24
201836Electrical System 11; Service Brakes 7; Air Bags 45
201936Electrical System 12; Service Brakes 8; Steering 58
202023Electrical System 9; Service Brakes 4; Engine 27
202132Electrical System 10; Service Brakes 7; Forward Collision Avoidance 65
202274Electrical System 34; Forward Collision Avoidance 14; Back Over Prevention 106

NHTSA datasets and APIs · NHTSA recall search and coverage · Volvo XC60: NHTSA query example for 2022 · NHTSA: 2022 XC60 camera and plug-in battery campaign records

What is the most common problem with a volvo xc40?

For 2019–2022, the largest filed total in this snapshot is 40 for 2021, with 12 electrical and seven fuel/propulsion entries. That is a small model-family sample, not evidence that either category will affect the car offered to you.

The collection includes XC40, T4, T5 and Recharge filing names. Establish whether the listing is a combustion or electric configuration before using a complaint to direct the inspection. Ask the seller to identify what was diagnosed and repaired; an undifferentiated “XC40 electrical issue” is not enough to estimate a repair or negotiate its cost.

Volvo XC40: fresh October 13, 2026 query-family records; not failure rates
Model yearFiled complaintsLeading named category entriesRecall campaigns
201930Engine 5; Service Brakes 5; Air Bags 44
202012Electrical System 4; Engine 3; Power Train 31
202140Electrical System 12; Fuel/propulsion System 7; Back Over Prevention 55
202237Back Over Prevention 14; Forward Collision Avoidance 5; Electrical System 43

NHTSA datasets and APIs · NHTSA recall search and coverage · Volvo XC40: NHTSA query example for 2021

What is the common problem with the volvo s60?

The 2015 S60 has 59 complaints in this snapshot, including 23 engine and nine electrical entries. These are categories selected in filed reports, not a list of parts that a buyer should replace.

The S60 query family includes S60CC, S60I and named T5, T6, T8 and B5 configurations where returned. Record the engine and body version on the inspection request, then compare the candidate’s diagnosis with the matching records. A repair invoice for another component or configuration does not close the particular concern you are pricing.

Volvo S60: fresh October 13, 2026 query-family records; not failure rates
Model yearFiled complaintsLeading named category entriesRecall campaigns
201559Engine 23; Electrical System 9; Power Train 52
201627Engine 9; Electrical System 5; Seat Belts 34
201718Latches/locks/linkages 4; Structure 3; Engine 15
20184Electrical System 1; Engine 1; Service Brakes 11
201923Electrical System 5; Tires 4; Exterior Lighting 24
20208Service Brakes 3; Electrical System 2; Forward Collision Avoidance 24
20218Electrical System 4; Visibility/wiper 3; Service Brakes 23
202215Electrical System 4; Wheels 3; Engine 24

NHTSA datasets and APIs · NHTSA recall search and coverage · Volvo S60: NHTSA query example for 2015

How to read these dated records

The tables retain the October 13, 2026 query-family snapshot. NHTSA filing names vary by year: XC90, XC60, XC40 and S60 variants are grouped within the named family and deduplicated by complaint or campaign identifier. The configuration lists below explain that scope; not every listed name was returned for every year. The added XC60 campaign descriptions were checked October 15.

Reports are deduplicated by NHTSA identifiers; category entries can overlap. There is no sales, mileage or reporting-exposure denominator, so totals are not failure probabilities. Campaign counts include returned vehicle or equipment records, not this VIN’s open-recall count. Confirm applicability and completed work separately.

Filing names present in the archived Volvo collection; availability differs by year
FamilyReturned NHTSA names included
XC90XC90; XC90 T5; XC90 T6; XC90 T8; XC90H; XC90PHEV; XC90 T5 AWD; XC90 T5 FWD; XC90 T6 AWD; XC90 T8 RECHARGE
XC60XC60; XC60 T5; XC60 T6; XC60 T8; XC60 T8 POLESTAR ENGINEERED; XC60PHEV; XC60 B5 AWD; XC60 B5 FWD; XC60 B6 AWD; XC60 T8 RECHARGE
XC40XC40; XC40 T4; XC40 T5; XC40 RECHARGE; XC40 P8 RECHARGE AWD; XC40 T4 FWD; XC40 T5 AWD
S60S60; S60CC; S60I; S60 T5; S60 T6; S60 T8; S60 T8 POLESTAR ENGINEERED; S60 B5 AWD; S60 B5 FWD; S60 T6 AWD; S60 T8 RECHARGE

NHTSA datasets and APIs · NHTSA recall search and coverage

Buyer checklist

  1. Record model, model year, engine, drivetrain and VIN before comparing records.
  2. For an XC60 camera repair claim, have Volvo reconcile the current campaign with the completion record.
  3. For a relevant plug-in hybrid, check battery-campaign status and any current charging instructions before delivery.
  4. Ask the inspector to connect each present symptom to the actual configuration and documented repair.
  5. Keep dated VIN-specific campaign completion records with the inspection findings; a generic claim that the software was updated is insufficient.

What this research cannot prove

  • Complaint counts are reports, not a denominator-based probability of failure or a diagnosis.
  • This review does not inspect a vehicle, verify an individual seller’s statements or guarantee complete records.
Evidence

Sources reviewed

Open the underlying public source and verify that its scope matches the question you are asking.

  1. NHTSA datasets and APIsNHTSA
  2. NHTSA recall search and coverageNHTSA
  3. Volvo XC90: NHTSA query example for 2016NHTSA
  4. Volvo XC60: NHTSA query example for 2022NHTSA
  5. Volvo XC40: NHTSA query example for 2021NHTSA
  6. Volvo S60: NHTSA query example for 2015NHTSA
  7. NHTSA: 2022 XC60 camera and plug-in battery campaign recordsNHTSA
Quick answers

Frequently asked questions

Can I use the combined XC40 or XC60 totals to choose between petrol and electric or plug-in versions?

No. The tables combine the named filing families and do not supply separate exposure-adjusted failure rates. Compare the exact configuration’s campaign, service and inspection evidence.

Does an earlier XC60 camera update prove the current recall is complete?

No. The cited 25V908000 record replaces 25V282000 and requires a new remedy for affected vehicles even after the older repair. Ask Volvo to verify completion against the VIN.

Can I charge an XC60 plug-in hybrid before confirming the battery recall status?

For a vehicle affected by 25V179000, NHTSA’s instruction is not to charge until the remedy is complete. Confirm applicability and completed work with Volvo before a charging demonstration or delivery.