What are the common problems with the 2004 Ford E-150?
Owners of the 2004 Ford E-150 have filed 33 complaints with NHTSA, most often about the brakes (7). In NHTSA's complaints file of November 11, 2026, 22 of them list a mileage; a complaint is an owner's report, not a proven defect.
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See what the paid report includes →NHTSA's file holds 33 owner complaints on the 2004 Ford E-150. Owners named the brakes most often: 7 complaints, and half of the 5 that list a mileage came after 17,000 miles. A complaint can name more than one component. Of the 33 complaints, 2 report a crash, none reports a fire and 2 report an injury (2 people reported injured). These are owners' reports to NHTSA, not findings.
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Common problems with the 2004 E-150
NHTSA's file holds 33 owner complaints on the 2004 Ford E-150. Owners named the brakes most often: 7 complaints, and half of the 5 that list a mileage came after 17,000 miles. A complaint can name more than one component.
| Component (NHTSA category) | Complaints | Listing mileage | Median mileage |
|---|---|---|---|
| Service Brakes, Hydraulic | 7 | 5 | 18,000 |
| Power Train | 4 | 4 | Under 5 mileages |
| Vehicle Speed Control | 4 | 2 | Under 5 mileages |
| Engine | 2 | 2 | Under 5 mileages |
| Latches/locks/linkages | 2 | 0 | Under 5 mileages |
Of the 33 complaints, 2 report a crash, none reports a fire and 2 report an injury (2 people reported injured). These are owners' reports to NHTSA, not findings.
Mileage when owners reported a problem with the 2004 E-150
The 22 mileages owners gave run from 14 to 176,000 miles. A quarter are at or under 19,800 miles, half at or under 60,000, three quarters at or under 93,000 and nine in ten at or under 130,000; 5 (23%) came after 100,000 miles, 1 (5%) after 150,000 and none after 200,000.
These mileages say when owners reported a problem, not when a 2004 E-150 wears out. NHTSA's file holds only vehicles whose owners complained; one that ran without a problem never appears in it, so it gives no lifespan and no cutoff, and how a vehicle was maintained matters more than any one odometer reading.
Most of these reports came early in the vehicle's life: 17 of the 22 came at or under 100,000 miles, so they say nothing about how many miles a 2004 E-150 can cover.
| Measure | Value |
|---|---|
| Lowest mileage listed | 14 miles |
| 25th percentile | 19,800 miles |
| Median (50th percentile) | 60,000 miles |
| 75th percentile | 93,000 miles |
| 90th percentile | 130,000 miles |
| Highest mileage listed | 176,000 miles |
| Complaints after 100,000 miles | 5 (23%) |
| Complaints after 150,000 miles | 1 (5%) |
| Complaints after 200,000 miles | none |
Every model year together: Half of the 421 NHTSA owner complaints on the 1981–2016 Ford E-150 that list mileage came after 84,000 miles (NHTSA complaints file of November 11, 2026). How many miles will a Ford E-150 last? →
Is the 2004 E-150 a good year?
Complaint counts cannot say whether the 2004 is a good or a bad E-150: they rise with how many were sold and how long they have been on the road. They show how the 2004 compares with the other model years in NHTSA's file.
With 33 complaints, the 2004 ranks 11th of the 26 Ford E-150 model years from 1987 to 2013 with 10 or more complaints, counting from the most. The most: the 1994 (121). The fewest: the 2010 (10).
Recent model years have had less time to collect complaints, so their counts are still growing. No year is ranked by mileage here, because a year's median mileage mostly follows its age.
| Model year | Owner complaints | Listing mileage | Median mileage |
|---|---|---|---|
| 1987 E-150 | 17 | 1 | Under 10 mileages |
| 1988 E-150 | 14 | 0 | Under 10 mileages |
| 1989 E-150 | 31 | 3 | Under 10 mileages |
| 1990 E-150 | 17 | 4 | Under 10 mileages |
| 1991 E-150 | 15 | 3 | Under 10 mileages |
| 1992 E-150 | 64 | 11 | 100,000 |
| 1993 E-150 | 71 | 10 | 127,000 |
| 1994 E-150 | 121 | 28 | 129,000 |
| 1995 E-150 | 71 | 11 | 95,000 |
| 1996 E-150 | 59 | 13 | 120,000 |
| 1997 E-150 | 102 | 44 | 103,000 |
| 1998 E-150 | 60 | 26 | 85,376 |
| 1999 E-150 | 83 | 43 | 96,000 |
| 2000 E-150 | 50 | 20 | 100,203 |
| 2001 E-150 | 37 | 19 | 73,000 |
| 2002 E-150 | 28 | 23 | 86,000 |
| 2003 E-150 | 21 | 15 | 16,354 |
| 2004 (this page) | 33 | 22 | 60,000 |
| 2005 E-150 | 16 | 14 | 52,500 |
| 2006 E-150 | 17 | 13 | 44,373 |
| 2007 E-150 | 12 | 11 | 49,000 |
| 2008 E-150 | 11 | 9 | Under 10 mileages |
| 2010 E-150 | 10 | 8 | Under 10 mileages |
| 2011 E-150 | 23 | 20 | 37,000 |
| 2012 E-150 | 12 | 9 | Under 10 mileages |
| 2013 E-150 | 19 | 16 | 81,000 |
2004 Ford E-150 recalls
NHTSA's recall files of November 11, 2026 list 7 recall campaigns that name the 2004 Ford E-150 (5 vehicle campaigns and 2 equipment or tire campaigns that name this model year, often for aftermarket parts). A campaign covers a production range, not every vehicle of the model year: check the VIN with NHTSA's free recall lookup.
| Campaign | Report received | Component |
|---|---|---|
| 11E047000 | Nov 8, 2011 | FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY |
| 09V102000 | Mar 27, 2009 | EQUIPMENT ADAPTIVE/MOBILITY |
| 09V100000 | Mar 27, 2009 | EQUIPMENT ADAPTIVE/MOBILITY |
| 06E056000 | Jun 13, 2006 | FUEL SYSTEM, GASOLINE |
| 04V562000 | Nov 26, 2004 | EQUIPMENT ADAPTIVE/MOBILITY |
What these figures can and cannot tell you
- Complaints are owners’ reports to NHTSA. NHTSA publishes them without verifying them: a complaint is an allegation, not a defect finding.
- The mileage is what the owner wrote on the complaint; NHTSA does not check it against the odometer.
- The make, model and model year are the ones on the complaint. NHTSA records them as filed, so a few complaints sit under a model year the name was not sold in.
- They are not a lifespan study. The file holds only vehicles whose owners reported a problem, so these figures do not say how long a typical 2004 E-150 lasts.
- A complaint count rises with how many vehicles were sold and how long they have been on the road, so it is not a rating of the 2004 E-150.
- Nothing here describes one vehicle: its title brands, odometer readings, accidents and open recalls are in the records for its own VIN.
- 11 of the 33 complaints on the 2004 Ford E-150 give no usable mileage (blank, zero, a filler such as 999999, or over 500,000) and are left out of every mileage figure.
- NHTSA names counted: E-150 and E150. NHTSA files some vehicles under several names (a series name and a trim name, for example); this page counts only these.
- Recall-file names matched: E-150 and E150.
Primary sources behind this page
Open the underlying public source and verify that its scope matches the question you are asking.
- NHTSA complaints flat file (FLAT_CMPL.zip), downloaded November 11, 2026National Highway Traffic Safety Administration
- Complaints file field layout (CMPL.txt)National Highway Traffic Safety Administration
- NHTSA recalls flat file (FLAT_RCL_PRE_2010.zip), downloaded November 11, 2026National Highway Traffic Safety Administration
- NHTSA recalls flat file (FLAT_RCL_POST_2010.zip), downloaded November 11, 2026National Highway Traffic Safety Administration
- Recalls file field layout (RCL.txt)National Highway Traffic Safety Administration
- NHTSA recall and complaint datasets: scope and documentationNational Highway Traffic Safety Administration
- Recalls Lookup by VINNational Highway Traffic Safety Administration
NHTSA’s complaints file was downloaded on November 11, 2026 (FLAT_CMPL.txt, dated 2026-11-11 10:15, 2,265,416 rows), with its recall files (FLAT_RCL_PRE_2010.txt and FLAT_RCL_POST_2010.txt, dated 2026-11-11 08:02). Each complaint is counted once, by its NHTSA number, with the model year and mileage of its first row; a model year has a page only with 10 or more complaints. The collection script and its rules are in scripts/collect-nhtsa-model-year-longtail.mjs.
2004 Ford E-150 questions
What are the most common 2004 Ford E-150 problems?
NHTSA's file holds 33 owner complaints on the 2004 Ford E-150. Owners named the brakes most often: 7 complaints, and half of the 5 that list a mileage came after 17,000 miles. A complaint can name more than one component. Of the 33 complaints, 2 report a crash, none reports a fire and 2 report an injury (2 people reported injured). These are owners' reports to NHTSA, not findings.
At what mileage do owners report problems with the 2004 Ford E-150?
Of the 22 complaints on the 2004 Ford E-150 that list mileage, the middle half came between 19,000 and 93,000 miles; 5 (23%) came after 100,000 miles, 1 (5%) after 150,000 and none after 200,000. These are mileages at a reported problem; they do not say how many miles a 2004 E-150 can cover.
Is the 2004 Ford E-150 a good year?
Complaint counts cannot say whether the 2004 is a good or a bad E-150: they rise with how many were sold and how long they have been on the road. They show how the 2004 compares with the other model years in NHTSA's file. With 33 complaints, the 2004 ranks 11th of the 26 Ford E-150 model years from 1987 to 2013 with 10 or more complaints, counting from the most. The most: the 1994 (121). The fewest: the 2010 (10).
How many recalls does the 2004 Ford E-150 have?
NHTSA's recall files of November 11, 2026 list 7 recall campaigns that name the 2004 Ford E-150 (5 vehicle campaigns and 2 equipment or tire campaigns that name this model year, often for aftermarket parts). A campaign covers a production range, not every vehicle of the model year: check the VIN with NHTSA's free recall lookup.
How do I check a used 2004 Ford E-150 before buying?
Take the 17-character VIN from the vehicle and compare the odometer with the readings on file for it: title transfers, inspections and auction sales record the mileage on the day. VIN Lookup (free-vin-lookup.com) sells the original ClearVIN PDF for $14.99 (3 reports for $29.99, 5 for $44.99): odometer readings, title brands and auction records on file for the VIN. Check the VIN before buying a used 2004 Ford E-150.