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How many miles will a 2004 Ford Excursion last?

Half of the 78 NHTSA owner complaints on the 2004 Ford Excursion that list mileage came after 82,000 miles, and 1 in 10 after 168,000 miles. NHTSA's complaints file of November 11, 2026 holds 95 complaints on this model year; each mileage is the odometer when an owner reported a safety problem, not how long the vehicle lasted.

By VIN Lookup Research DeskPublished 2026-11-11NHTSA files 2026-11-11United States
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Mileage when owners reported a problem, 2004 Excursion

Of the 78 complaints on the 2004 Ford Excursion that list mileage, the middle half came between 24,000 and 110,000 miles; 24 (31%) came after 100,000 miles, 10 (13%) after 150,000 and 2 (3%) after 200,000.

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How many miles will a 2004 Excursion last?

The 78 mileages owners gave run from 500 to 312,000 miles. A quarter are at or under 24,000 miles, half at or under 82,300, three quarters at or under 110,000 and nine in ten at or under 169,000; 24 (31%) came after 100,000 miles, 10 (13%) after 150,000 and 2 (3%) after 200,000.

These mileages say when owners reported a problem, not when a 2004 Excursion wears out. NHTSA's file holds only vehicles whose owners complained; one that ran without a problem never appears in it, so it gives no lifespan and no cutoff, and how a vehicle was maintained matters more than any one odometer reading.

2004 Ford Excursion: mileage in the 78 NHTSA complaints that list one (complaints file, November 11, 2026)
MeasureValue
Lowest mileage listed500 miles
25th percentile24,000 miles
Median (50th percentile)82,300 miles
75th percentile110,000 miles
90th percentile169,000 miles
Highest mileage listed312,000 miles
Complaints after 100,000 miles24 (31%)
Complaints after 150,000 miles10 (13%)
Complaints after 200,000 miles2 (3%)

Every model year together: Half of the 652 NHTSA owner complaints on the Ford Excursion that list mileage came after 77,000 miles (NHTSA complaints file of November 11, 2026). How many miles will a Ford Excursion last? →

Common problems with the 2004 Excursion

NHTSA's file holds 95 owner complaints on the 2004 Ford Excursion. Owners named engine cooling most often: 22 complaints, and half of the 18 that list a mileage came after 47,000 miles. A complaint can name more than one component.

2004 Ford Excursion: most-reported NHTSA component categories, with the median mileage of the complaints that list one (complaints file, November 11, 2026)
Component (NHTSA category)ComplaintsListing mileageMedian mileage
Engine And Engine Cooling221848,000
Electrical System211995,000
Vehicle Speed Control985,000
Engine7782,500
Power Train755,000

Of the 95 complaints, 4 report a crash, 3 report a fire and 2 report an injury (3 people reported injured). These are owners' reports to NHTSA, not findings.

Is the 2004 Excursion a good year?

Complaint counts cannot say whether the 2004 is a good or a bad Excursion: they rise with how many were sold and how long they have been on the road. They show how the 2004 compares with the other model years in NHTSA's file.

With 95 complaints, the 2004 ranks 5th of the 6 Ford Excursion model years from 2000 to 2005 with 10 or more complaints, counting from the most. The most: the 2000 (533). The fewest: the 2005 (65).

Recent model years have had less time to collect complaints, so their counts are still growing. No year is ranked by mileage here, because a year's median mileage mostly follows its age.

Ford Excursion: NHTSA owner complaints by model year, 2000–2005 (complaints file, November 11, 2026)
Model yearOwner complaintsListing mileageMedian mileage
2000 Excursion53323180,000
2001 Excursion20911680,700
2002 Excursion1298963,050
2003 Excursion1067957,000
2004 (this page)957882,300
2005 Excursion655984,000

2004 Ford Excursion recalls

NHTSA's recall files of November 11, 2026 list 2 recall campaigns that name the 2004 Ford Excursion. A campaign covers a production range, not every vehicle of the model year: check the VIN with NHTSA's free recall lookup.

2004 Ford Excursion: the 2 recall campaigns in NHTSA’s recall files (November 11, 2026)
CampaignReport receivedComponent
11V352000Jul 13, 2011EXTERIOR LIGHTING:BRAKE LIGHTS
05V270000Jun 10, 2005ELECTRICAL SYSTEM:WIRING

What these figures can and cannot tell you

  • Complaints are owners’ reports to NHTSA. NHTSA publishes them without verifying them: a complaint is an allegation, not a defect finding.
  • The mileage is what the owner wrote on the complaint; NHTSA does not check it against the odometer.
  • The make, model and model year are the ones on the complaint. NHTSA records them as filed, so a few complaints sit under a model year the name was not sold in.
  • They are not a lifespan study. The file holds only vehicles whose owners reported a problem, so these figures do not say how long a typical 2004 Excursion lasts.
  • A complaint count rises with how many vehicles were sold and how long they have been on the road, so it is not a rating of the 2004 Excursion.
  • Nothing here describes one vehicle: its title brands, odometer readings, accidents and open recalls are in the records for its own VIN.
  • 17 of the 95 complaints on the 2004 Ford Excursion give no usable mileage (blank, zero, a filler such as 999999, or over 500,000) and are left out of every mileage figure.
  • NHTSA name counted: EXCURSION. NHTSA files some vehicles under several names (a series name and a trim name, for example); this page counts only this one.
  • Recall-file name matched: EXCURSION.
Evidence

Primary sources behind this page

Open the underlying public source and verify that its scope matches the question you are asking.

  1. NHTSA complaints flat file (FLAT_CMPL.zip), downloaded November 11, 2026National Highway Traffic Safety Administration
  2. Complaints file field layout (CMPL.txt)National Highway Traffic Safety Administration
  3. NHTSA recalls flat file (FLAT_RCL_PRE_2010.zip), downloaded November 11, 2026National Highway Traffic Safety Administration
  4. NHTSA recalls flat file (FLAT_RCL_POST_2010.zip), downloaded November 11, 2026National Highway Traffic Safety Administration
  5. Recalls file field layout (RCL.txt)National Highway Traffic Safety Administration
  6. NHTSA recall and complaint datasets: scope and documentationNational Highway Traffic Safety Administration
  7. Recalls Lookup by VINNational Highway Traffic Safety Administration

NHTSA’s complaints file was downloaded on November 11, 2026 (FLAT_CMPL.txt, dated 2026-11-11 10:15, 2,265,416 rows), with its recall files (FLAT_RCL_PRE_2010.txt and FLAT_RCL_POST_2010.txt, dated 2026-11-11 08:02). Each complaint is counted once, by its NHTSA number, with the model year and mileage of its first row; a model year has a page only with 10 or more complaints. The collection script and its rules are in scripts/collect-nhtsa-model-year-longtail.mjs.

Quick answers

2004 Ford Excursion questions

How many miles will a 2004 Ford Excursion last?

Half of the 78 NHTSA owner complaints on the 2004 Ford Excursion that list mileage came after 82,000 miles, and 1 in 10 after 168,000 miles. Of the 78 complaints on the 2004 Ford Excursion that list mileage, the middle half came between 24,000 and 110,000 miles; 24 (31%) came after 100,000 miles, 10 (13%) after 150,000 and 2 (3%) after 200,000. These are mileages at a reported problem, not a lifespan: the file holds no 2004 Excursion that never had one.

What are the most common 2004 Ford Excursion problems?

NHTSA's file holds 95 owner complaints on the 2004 Ford Excursion. Owners named engine cooling most often: 22 complaints, and half of the 18 that list a mileage came after 47,000 miles. A complaint can name more than one component. Of the 95 complaints, 4 report a crash, 3 report a fire and 2 report an injury (3 people reported injured). These are owners' reports to NHTSA, not findings.

Is the 2004 Ford Excursion a good year?

Complaint counts cannot say whether the 2004 is a good or a bad Excursion: they rise with how many were sold and how long they have been on the road. They show how the 2004 compares with the other model years in NHTSA's file. With 95 complaints, the 2004 ranks 5th of the 6 Ford Excursion model years from 2000 to 2005 with 10 or more complaints, counting from the most. The most: the 2000 (533). The fewest: the 2005 (65).

How many recalls does the 2004 Ford Excursion have?

NHTSA's recall files of November 11, 2026 list 2 recall campaigns that name the 2004 Ford Excursion. A campaign covers a production range, not every vehicle of the model year: check the VIN with NHTSA's free recall lookup.

How do I check a used 2004 Ford Excursion before buying?

Take the 17-character VIN from the vehicle and compare the odometer with the readings on file for it: title transfers, inspections and auction sales record the mileage on the day. VIN Lookup (free-vin-lookup.com) sells the original ClearVIN PDF for $14.99 (3 reports for $29.99, 5 for $44.99): odometer readings, title brands and auction records on file for the VIN. Check the VIN before buying a used 2004 Ford Excursion.