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What are the common problems with the 2001 Volvo S40?

Owners of the 2001 Volvo S40 have filed 84 complaints with NHTSA, most often about the brakes (25) and engine cooling (12). In NHTSA's complaints file of November 11, 2026, 49 of them list a mileage; a complaint is an owner's report, not a proven defect.

By VIN Lookup Research DeskPublished 2026-11-11NHTSA files 2026-11-11United States
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Most-reported problems, 2001 S40

NHTSA's file holds 84 owner complaints on the 2001 Volvo S40. Owners named the brakes most often: 25 complaints, and half of the 11 that list a mileage came after 56,000 miles. A complaint can name more than one component. Of the 84 complaints, 11 report a crash, 4 report a fire and 5 report an injury (5 people reported injured). These are owners' reports to NHTSA, not findings.

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Common problems with the 2001 S40

NHTSA's file holds 84 owner complaints on the 2001 Volvo S40. Owners named the brakes most often: 25 complaints, and half of the 11 that list a mileage came after 56,000 miles. A complaint can name more than one component.

2001 Volvo S40: most-reported NHTSA component categories, with the median mileage of the complaints that list one (complaints file, November 11, 2026)
Component (NHTSA category)ComplaintsListing mileageMedian mileage
Service Brakes, Hydraulic251157,000
Engine And Engine Cooling121049,000
Electrical System10744,594
Vehicle Speed Control9790,000
Air Bags73Under 5 mileages

Of the 84 complaints, 11 report a crash, 4 report a fire and 5 report an injury (5 people reported injured). These are owners' reports to NHTSA, not findings.

Mileage when owners reported a problem with the 2001 S40

The 49 mileages owners gave run from 52 to 190,000 miles. A quarter are at or under 36,000 miles, half at or under 67,000, three quarters at or under 90,000 and nine in ten at or under 125,000; 9 (18%) came after 100,000 miles, 3 (6%) after 150,000 and none after 200,000.

These mileages say when owners reported a problem, not when a 2001 S40 wears out. NHTSA's file holds only vehicles whose owners complained; one that ran without a problem never appears in it, so it gives no lifespan and no cutoff, and how a vehicle was maintained matters more than any one odometer reading.

Most of these reports came early in the vehicle's life: 40 of the 49 came at or under 100,000 miles, so they say nothing about how many miles a 2001 S40 can cover.

2001 Volvo S40: mileage in the 49 NHTSA complaints that list one (complaints file, November 11, 2026)
MeasureValue
Lowest mileage listed52 miles
25th percentile36,000 miles
Median (50th percentile)67,000 miles
75th percentile90,000 miles
90th percentile125,000 miles
Highest mileage listed190,000 miles
Complaints after 100,000 miles9 (18%)
Complaints after 150,000 miles3 (6%)
Complaints after 200,000 milesnone

Every model year together: Half of the 305 NHTSA owner complaints on the Volvo S40 that list mileage came after 70,000 miles (NHTSA complaints file of November 11, 2026). How many miles will a Volvo S40 last? →

Is the 2001 S40 a good year?

Complaint counts cannot say whether the 2001 is a good or a bad S40: they rise with how many were sold and how long they have been on the road. They show how the 2001 compares with the other model years in NHTSA's file.

With 84 complaints, the 2001 ranks 2nd of the 10 Volvo S40 model years from 2000 to 2009 with 10 or more complaints, counting from the most. The most: the 2000 (122). The fewest: the 2009 (10).

Recent model years have had less time to collect complaints, so their counts are still growing. No year is ranked by mileage here, because a year's median mileage mostly follows its age.

Volvo S40: NHTSA owner complaints by model year, 2000–2009 (complaints file, November 11, 2026)
Model yearOwner complaintsListing mileageMedian mileage
2000 S401224773,458
2001 (this page)844967,000
2002 S40271642,000
2003 S40189Under 10 mileages
2004 S40483564,000
2005 S40695675,000
2006 S40584375,000
2007 S40252255,000
2008 S40161375,265
2009 S40107Under 10 mileages

2001 Volvo S40 recalls

NHTSA's recall files of November 11, 2026 list 2 recall campaigns that name the 2001 Volvo S40. A campaign covers a production range, not every vehicle of the model year: check the VIN with NHTSA's free recall lookup.

2001 Volvo S40: the 2 recall campaigns in NHTSA’s recall files (November 11, 2026)
CampaignReport receivedComponent
03V284000Aug 1, 2003EQUIPMENT:OTHER:LABELS
01V169000May 21, 2001EQUIPMENT:APPLIANCE:AIR CONDITIONER

What these figures can and cannot tell you

  • Complaints are owners’ reports to NHTSA. NHTSA publishes them without verifying them: a complaint is an allegation, not a defect finding.
  • The mileage is what the owner wrote on the complaint; NHTSA does not check it against the odometer.
  • The make, model and model year are the ones on the complaint. NHTSA records them as filed, so a few complaints sit under a model year the name was not sold in.
  • They are not a lifespan study. The file holds only vehicles whose owners reported a problem, so these figures do not say how long a typical 2001 S40 lasts.
  • A complaint count rises with how many vehicles were sold and how long they have been on the road, so it is not a rating of the 2001 S40.
  • Nothing here describes one vehicle: its title brands, odometer readings, accidents and open recalls are in the records for its own VIN.
  • 35 of the 84 complaints on the 2001 Volvo S40 give no usable mileage (blank, zero, a filler such as 999999, or over 500,000) and are left out of every mileage figure.
  • NHTSA name counted: S40. NHTSA files some vehicles under several names (a series name and a trim name, for example); this page counts only this one.
  • Recall-file name matched: S40.
Evidence

Primary sources behind this page

Open the underlying public source and verify that its scope matches the question you are asking.

  1. NHTSA complaints flat file (FLAT_CMPL.zip), downloaded November 11, 2026National Highway Traffic Safety Administration
  2. Complaints file field layout (CMPL.txt)National Highway Traffic Safety Administration
  3. NHTSA recalls flat file (FLAT_RCL_PRE_2010.zip), downloaded November 11, 2026National Highway Traffic Safety Administration
  4. NHTSA recalls flat file (FLAT_RCL_POST_2010.zip), downloaded November 11, 2026National Highway Traffic Safety Administration
  5. Recalls file field layout (RCL.txt)National Highway Traffic Safety Administration
  6. NHTSA recall and complaint datasets: scope and documentationNational Highway Traffic Safety Administration
  7. Recalls Lookup by VINNational Highway Traffic Safety Administration

NHTSA’s complaints file was downloaded on November 11, 2026 (FLAT_CMPL.txt, dated 2026-11-11 10:15, 2,265,416 rows), with its recall files (FLAT_RCL_PRE_2010.txt and FLAT_RCL_POST_2010.txt, dated 2026-11-11 08:02). Each complaint is counted once, by its NHTSA number, with the model year and mileage of its first row; a model year has a page only with 10 or more complaints. The collection script and its rules are in scripts/collect-nhtsa-model-year-longtail.mjs.

Quick answers

2001 Volvo S40 questions

What are the most common 2001 Volvo S40 problems?

NHTSA's file holds 84 owner complaints on the 2001 Volvo S40. Owners named the brakes most often: 25 complaints, and half of the 11 that list a mileage came after 56,000 miles. A complaint can name more than one component. Of the 84 complaints, 11 report a crash, 4 report a fire and 5 report an injury (5 people reported injured). These are owners' reports to NHTSA, not findings.

At what mileage do owners report problems with the 2001 Volvo S40?

Of the 49 complaints on the 2001 Volvo S40 that list mileage, the middle half came between 36,000 and 90,000 miles; 9 (18%) came after 100,000 miles, 3 (6%) after 150,000 and none after 200,000. These are mileages at a reported problem; they do not say how many miles a 2001 S40 can cover.

Is the 2001 Volvo S40 a good year?

Complaint counts cannot say whether the 2001 is a good or a bad S40: they rise with how many were sold and how long they have been on the road. They show how the 2001 compares with the other model years in NHTSA's file. With 84 complaints, the 2001 ranks 2nd of the 10 Volvo S40 model years from 2000 to 2009 with 10 or more complaints, counting from the most. The most: the 2000 (122). The fewest: the 2009 (10).

How many recalls does the 2001 Volvo S40 have?

NHTSA's recall files of November 11, 2026 list 2 recall campaigns that name the 2001 Volvo S40. A campaign covers a production range, not every vehicle of the model year: check the VIN with NHTSA's free recall lookup.

How do I check a used 2001 Volvo S40 before buying?

Take the 17-character VIN from the vehicle and compare the odometer with the readings on file for it: title transfers, inspections and auction sales record the mileage on the day. VIN Lookup (free-vin-lookup.com) sells the original ClearVIN PDF for $14.99 (3 reports for $29.99, 5 for $44.99): odometer readings, title brands and auction records on file for the VIN. Check the VIN before buying a used 2001 Volvo S40.